Live in Production · UAE & India

Packaging
Intelligence.
Operational
Excellence.

Transforming corrugated packaging operations through 50+ years of cumulative expertise, proven MES software, and practical digital transformation — from sales order to truck loading.

Request a Demo → Explore Solutions
🏭
50+
Years Combined Expertise
📦
12KMT
Cumulative Monthly Production Managed
⚙️
94%
OEE Achieved at Live Sites
🌍
360°
End-to-End Operational Coverage
Live in 3 Plants Across UAE & IndiaDubai · Hyderabad · Tamil Nadu (onboarding)
Industry Context
"Corrugated packaging ERP projects cost $500K–$2M and take years. Paxpert360 goes live in months — at a fraction of the cost."
Built by packaging practitioners. Proven in production plants.
Industry Pain Points

The problems we solve

Corrugated packaging manufacturers are burdened by disconnected systems, manual processes, and expensive ERP projects that never quite fit.

📋
Spreadsheets & Manual Registers
Production data captured in Excel after the fact — no real-time visibility, high error rates, lost time reconciling.
🔍
No Customer Order Visibility
Sales teams can't answer "where is my order?" without calling the plant floor — customers frustrated, trust eroded.
🏗️
Disconnected Production Systems
Corrugator, converting, and dispatch run as separate islands — no data flows between them automatically.
🚚
No Logistics Tracking
30+ trucks on road with no visibility — dispatch in-charge managing everything manually, errors and delays inevitable.
💸
Expensive ERP Projects
SAP and Oracle quotes of $500K–$2M for generic systems requiring 12–24 months of customisation for packaging.
⚠️
Quality Issues Hard to Track
Warp, bond failures, and complaints with no root-cause data — same problems recurring every month.
The Platform

The Paxpert360 Ecosystem

One integrated platform covering every department — from quotation to gate pass, corrugator to customer portal.

🤝
Sales
Quotations, MSO management, live order status, credit control and customer portal
🎯
Customer Service
Real-time order tracking from receipt to dispatch with automated costing
📐
Planning
Corrugator scheduling, deckle matching, converting and dispatch planning
⚙️
Production
OEE tracking, downtime logging, WIP visibility and machine overview dashboards
🚛
Logistics
Fleet management, delivery orders, gate pass and barcode pallet tracking
⭐
Quality
Quality holds, supplier scorecards and board grade certification management
📦
Inventory
Live paper, ink and consumables with low-stock alerts and reorder triggers
👥
HR
Employee records, departments, designations and headcount dashboards
Platform Preview

Real-time intelligence, built for corrugated

The Paxpert360 dashboard gives plant managers, planners, and operators a single view of everything happening across the plant — from corrugator OEE to live truck positions.

Every module is purpose-built for corrugated packaging workflows. No generic ERP customisation — just features your team will actually use from day one.

  • Live OEE, waste rate and machine uptime — updated every production segment
  • Order tracking across all 7 stages from MSO to gate pass
  • Corrugator planning with automated paper and LM calculations
  • Barcode pallet management — scan 1,000 pallets in under 3 hours
  • Role-based access — operators see only their machine, managers see everything
Paxpert360 · Production Dashboard
94.2%
OEE Today
2.1%
Waste Rate
99.1%
Uptime
Production by Shift
Shift 1
88%
Shift 2
94%
Shift 3
72%
Order Status
Dispatched 60%
In Prod. 28%
Planned 12%
Job CardCustomerProductStatus
JC/26/00142Al Futtaim0201 RSC 5-plyDispatched
JC/26/00143Emaar PkgDie-cut TrayConverting
JC/26/00144Carrefour0300 Full OLPlanned
What We Deliver

Proven solutions, live in production

Both our software platform and corrugator excellence services are proven at real scale — not concepts, not pilots.

Manufacturing Intelligence Platform

Full MES purpose-built for corrugated packaging — from sales order to gate pass. Live in Dubai (FMCG, corrugator-integrated) and Hyderabad (3,000–4,000 MT/month, full ERP integration).

  • Real-time corrugator data collection with OEE dashboards (94.2% achieved)
  • Smart corrugator planning — board grade sequencing, deckle matching, paper calculations
  • Integrated converting schedule with machine compatibility checks
  • Barcode pallet management — 1,000 pallets scanned in under 3 hours
  • Fleet management with rate contracts, delivery orders and gate pass system
  • 7-stage order tracking from MSO creation to final dispatch
  • Role-based access for operators, planners, managers and security
  • Offline-capable stock count with GPS location verification
Web-BasedMobile ReadyOn-Premise / CloudQZ Tray PrintingAPI Integration
Platform Metrics — Live Sites
OEE Achieved94.2%
Machine Uptime99.1%
Production Waste Rate2.1%
Throughput Improvement+12%
Physical Inventory (1K pallets)< 3 hours
Per-Plant Scale3,000–4,000 MT/month

💡 vs Enterprise ERPTypically 80–90% lower total cost than SAP / Oracle MES, with go-live in months rather than years.

XCOR — Plant Management System

Windows-based MES (VB.NET + MySQL + Crystal Reports) running since 2020 at a Hyderabad plant producing 3,000–4,000 MT/month. 5+ years of continuous mission-critical operation.

  • Sales order management with available stock highlighting at order creation
  • Deckle matching and combining — intelligent corrugator scheduling
  • Automatic converting and dispatch schedule from corrugator plan
  • Production data entry from control room with downtime logging
  • Roll prep list to stores; ink requirements to ink room automatically
  • Barcode pallet management — FG stock auto-created from production events
  • Smartphone-based physical inventory — 1,000 pallets in 3 hours
  • Vehicle tracking — 30+ trucks managed daily in under 3 hours
  • Child product reminders at dispatch (pads, partitions, etc.)
VB.NETMySQLCrystal ReportsBarcodeMobile Scanning
XCOR Track Record
Live Since2020 — 5+ years
Production Scale3,000–4,000 MT/month
Fleet Managed Daily30+ vehicles
Stock Count Speed< 3 hrs / 1K pallets
System AvailabilityMission-critical

Proven at ScaleXCOR has processed thousands of production batches continuously for 5+ years — not a pilot.

Corrugator Excellence Services

Hands-on operational consulting to improve board quality, reduce waste, and maximise corrugator speed — grounded in 50+ years of cumulative plant floor experience.

  • Starch recipe optimisation — viscosity and temperature profiles per board grade
  • Warp reduction programme — moisture balance audit, steam shower calibration, bridge alignment
  • Waste reduction workshop — root cause analysis of trim, startup, changeover waste
  • Speed optimisation — incremental trials with data logging per grade profile
  • SOP development and team training for sustained improvement
  • KPI baseline establishment and continuous improvement tracking
Engagement Phases
Phase 1 · AssessWeeks 1–4
Phase 2 · OptimiseWeeks 5–12
Phase 3 · DigitiseMonths 4–8
Phase 4 · SustainMonth 9+

Assess → Optimise → Digitise → SustainWe fix operations first, then digitise — avoiding the common mistake of layering technology onto broken processes.

How We Work

Transformation roadmap

A proven four-phase methodology — fix operations first, then digitise. Not the other way around.

01
Assess
Assess
Weeks 1–4
  • Operations audit
  • Process mapping
  • Gap analysis
  • Quick-win list
02
Optimise
Optimise
Weeks 5–12
  • Waste reduction
  • SOP development
  • Training plan
  • KPI baseline
03
Digitise
Digitise
Months 4–8
  • Module rollout
  • Data migration
  • Go-live support
  • User training
04
Sustain
Sustain
Month 9+
  • Performance review
  • Continuous CI
  • System upgrades
  • Reporting
Platform Performance

Numbers from live production sites

Not marketing estimates. Measured outcomes from operating plants running Paxpert360.

94.2%
Overall Equipment
Effectiveness (OEE)
2.1%
Production
Waste Rate
99.1%
Machine
Uptime
+12%
Throughput
Improvement
Warehouse & Logistics
"1,000 pallet barcodes scanned in under 3 hours. 30+ trucks tracked daily — all managed by 2 people."
Live results from the Hyderabad plant · running since 2020
Live Deployments

Trusted by industry leaders

Paxpert360 is live in corrugated packaging operations across the UAE and India — not a pilot, not a demo.

UAE · Dubai
Dubai Operations
✓ Live

Corrugated packaging operation serving FMCG and industrial sectors in the UAE market with full corrugator integration and real-time production monitoring.

Corrugator integrated with live data capture
FMCG and industrial customer base
India · Hyderabad
Hyderabad Plant
✓ Live · 5+ Years

India's leading large-scale corrugator plant with full ERP integration. Running XCOR since 2020 — 3,000–4,000 MT/month, barcode pallet tracking, 30+ vehicle fleet management.

3,000–4,000 MT monthly production
Full ERP integration — 5+ years live
30+ trucks managed daily
India · Tamil Nadu
Tamil Nadu Plant
⟳ Onboarding

India's leading corrugated packaging plant in Tamil Nadu — currently onboarding onto the Paxpert360 platform. Go-live scheduled for 2026.

Leading corrugated manufacturer
Onboarding in process
Full platform deployment planned
What We Offer

Services & engagements

From software licensing to hands-on consulting, we engage at the level your operation needs.

📊
MES Platform Deployment
Paxpert360 full implementation

End-to-end deployment — all 8 modules from Sales to HR with go-live support and user training. A fraction of SAP/Oracle MES cost.

  • Needs assessment and customisation scoping
  • Data migration and master data setup
  • User training and go-live support
  • Ongoing maintenance and upgrades
🔧
Corrugator Excellence
Operational improvement consulting

Hands-on corrugator optimisation — starch recipes, warp reduction, waste elimination, and speed improvement by practitioners with decades of experience.

  • Starch recipe and temperature profiling
  • Warp root-cause analysis and elimination
  • Changeover and startup waste reduction
  • Speed trials with data logging per grade
🗺️
Digital Transformation
Strategy and roadmap consulting

Strategic advisory from current-state assessment through technology selection, change management, and sustained capability building for your team.

  • Current-state operations audit
  • Digitisation roadmap development
  • Technology selection and vendor guidance
  • KPI framework and measurement
Get in Touch

Let's build better packaging operations

Whether you're ready to deploy a full MES or just want to explore — start with a conversation. We respond within 24 hours.

📧
Platform & Operations
Alex
alex@paxpert360.com
📧
Operational Excellence
Rajeev
rajeev@paxpert360.com
🌍
Coverage
UAE · India · Remote Implementation
💬
Response Time
Within 24 hours · All enquiries
Request a Consultation
Tell us about your plant — we'll come prepared.