Featured Project: XCOR Manufacturing Execution System

The Challenge

A leading corrugated packaging facility in Hyderabad (4000+ MT monthly production) needed complete plant management digitization but faced:

• Manual production data collection and reporting
• Disconnected operations from planning systems
• Limited real-time visibility into production performance
• Expensive ERP integration quotes ($200K-400K from consultants)

The Solution: XCOR Platform

Complete manufacturing execution system featuring:

• Sales Order Management with intelligent stock allocation
• Advanced Production Planning with deckle matching and material optimization
• Real-time Production Tracking with downtime analysis and reporting
• Integrated Scheduling across corrugator, converting, and dispatch operations
• Warehouse Management with barcode-enabled pallet tracking
• Vehicle Fleet Management for dispatch optimization

Measurable Results (2020-Present)

• 4+ years continuous operation in high-volume production environment
• 90% reduction in manual data entry processes
• Real-time visibility replacing end-of-shift reporting
• $300K+ cost avoidance vs external consultant integration
• Enhanced planning accuracy through live production feedback
• 3-hour physical inventory for 1000+ pallets vs weeks with manual systems

Technology Stack

• Platform: VB.NET application with MySQL database
• Reporting: Crystal Reports with executive dashboards
• Mobile Integration: Barcode scanning via smartphones/tablets
• Deployment: On-premise with local server infrastructure

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ProLink Real-time Integration Platform

NEXT-GENERATION MANUFACTURING INTELLIGENCE

Building on XCOR’s success, ProLink delivers real-time corrugator integration with:

• Live machine connectivity and data streaming
• F&O system integration via APIs
• Advanced analytics and performance monitoring
• Modern web-based dashboards with SignalR

Ready to transform your manufacturing operations with proven systems?